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Stack Emission Monitoring (CEMS)

Real-time continuous emission monitoring at the chimney — live to CPCB, SPCB and MPCB servers.

KP Industries supplies and installs Continuous Emission Monitoring Systems (CEMS) on boiler, furnace, DG set, incinerator and process stacks. Analysers measure particulate matter and flue gases directly at the stack and transmit 1-minute data to pollution control board servers as required under CPCB online monitoring guidelines.

We handle the complete package — stack port and platform check, analyser selection, installation, calibration, data link and annual maintenance.

Parameters measured

PM (Particulate Matter) SO₂ NOx CO CO₂ O₂ HCl NH₃ HF (optional) Flue gas flow Temperature Pressure Moisture
Analyser options
  • In-situ / cross-duct gas analysers
  • Extractive analysers with sample conditioning
  • Opacity / light-scattering dust monitors
  • Ultrasonic or pitot-based flow meters
  • Analyser shelter with air-conditioning
Compliance & data
  • Real-time link to CPCB / SPCB / MPCB
  • Encrypted, tamper-proof data transfer
  • Exceedance SMS and e-mail alerts
  • Calibration and drift records
  • Automatic compliance reports

Applications

Boiler stacks
Furnaces & kilns
DG sets
Incinerators
Cement plants
Power plants
Steel & metal
Chemical & pharma process vents

Benefits

✓Continuous compliance with PCB norms
✓Avoid closure notices and penalties
✓Optimise combustion and fuel use
✓Early warning of scrubber or filter failure
✓Single team for supply, install and AMC
✓Audit-ready data and reports

Technical data

MeasurementIn-situ or extractive
Data linkCPCB / SPCB / MPCB online servers
ProtocolsModbus RTU / TCP · OPC UA · MQTT
Signals4–20 mA · RS485 · relays
Data interval1 minute, local backup
ShelterSS 304 / IP66 panels, air-conditioned shelter

Need CEMS on your stack?

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