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Machine Monitoring

Wireless sensors and a machine health index — catch failures in pumps, motors and blowers before they happen.

KP Machine Monitoring fits battery-powered wireless sensors on rotating equipment — pumps, motors, blowers, gearboxes, compressors and fans — and converts vibration, temperature and current readings into a simple health index for each machine.

When a bearing starts to wear, a shaft misaligns or a motor overloads, the trend changes weeks before a breakdown. The system flags it so maintenance can be planned.

Parameters measured

Vibration (velocity & acceleration) Surface temperature Motor current Voltage Power factor Running hours Start / stop count RPM (optional)
Sensors
  • Wireless, battery-powered, magnet or stud mount
  • Tri-axial vibration sensing
  • Clamp-on current sensors
  • Multi-year battery life
  • Gateway covers a full plant area
Analytics
  • Health index per machine
  • Trend-based fault warnings
  • Bearing, imbalance and misalignment indicators
  • Maintenance alerts by SMS / e-mail / app
  • Machine history and reports

Applications

Pumps
Motors
Air blowers
Compressors
Gearboxes
Cooling tower fans
Agitators
Conveyors

Benefits

✓Fewer unplanned breakdowns
✓Longer equipment life
✓Maintenance planned on condition
✓Lower spare-part inventory
✓No wiring — fast installation
✓Fits existing machines

Technical data

Sensor typeWireless vibration + temperature, clamp-on CT
ConnectivityLoRa / BLE to gateway · 4G / Ethernet to cloud
Data intervalConfigurable, down to 1 minute
EnclosureIP66 / IP67 sensors
PowerBattery (sensors) · 230 V AC (gateway)
SecurityEncrypted transfer · role-based access

Want to stop surprise breakdowns?

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