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Factory Monitoring

Energy, utilities and safety across your factory — production blocks, DG sets, compressed air, steam and gas on one dashboard.

KP Factory Monitoring connects meters and sensors across production blocks and utilities through IoT gateways, giving one live picture of energy use, utility performance and safety conditions.

Plant heads see where power, air, steam and fuel are consumed, how machines are performing, and whether indoor air, noise and gas levels are safe for workers.

What is monitored

Energy (kWh) per feeder Maximum demand Power factor DG set fuel & run hours Compressed air flow & pressure Steam flow Water consumption OEE Indoor air quality Noise Gas leak detection Fire alarm status
Energy & utilities
  • Feeder-wise energy metering
  • DG set and transformer monitoring
  • Compressed air and steam tracking
  • Water and fuel consumption
  • Cost per unit of production
Safety & production
  • Gas leak and fire alarm integration
  • Indoor air quality and noise
  • Machine OEE and downtime
  • Shift-wise production reports
  • Alerts to plant and safety heads

Applications

Manufacturing plants
Automotive components
Pharmaceutical plants
Food processing
Chemical plants
Textile mills
Engineering workshops
Warehouses

Benefits

✓Cut energy and utility waste
✓Avoid maximum-demand penalties
✓Safer working conditions
✓Better OEE and less downtime
✓Data for ISO 50001 / ESG reporting
✓One dashboard for the whole factory

Technical data

GatewaysIndustrial IoT gateways per block
ProtocolsModbus RTU / TCP · OPC UA · MQTT · REST API
Signals4–20 mA · RS485 · pulse · digital I/O
Connectivity4G LTE · Ethernet · Wi-Fi · LoRa
Data interval1 minute, local backup
SecurityEncrypted transfer · role-based access

Want one dashboard for your whole factory?

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